The Steam Advantage
Direct heat dryers typically work best when the burner system can operate with a minimal amount of excess air or near stoichiometric balance of the gas and air. This allows the dryer to minimize the air required to carry the thermal energy.
With heat-sensitive materials such as biomass and organic products, the approach temperature of the gas is limited to the temperature the material can withstand without either combusting inside the dryer or giving off excessive VOC from oils being driven off. This is where the steam tube dryer technology is the best fit. For practicality and in order to illustrate the difference in processing organic and biomass products, we chose to illustrate one specific process, which is fairly evenly split between direct heat and steam tube dryer technology: Dried Distillers Grain with Solubles (DDGS). Other material processes can be compared with this model.