Could Hemp Drying Co-ops Make Farming More Profitable?

Could Hemp Drying Co-ops Make Farming More Profitable?

Reducing moisture is an essential part of hemp processing. The traditional method of hang drying is a long and tedious process where the hemp is hung upside down and dried by hand. Growers must remove the stems and then cut the plants into small pieces to dry more thoroughly. It is a time-consuming process that leaves little room for error. 

Drying only batches at a time, traditional hang drying requires:
  • Around 5-10,000 square foot per acre
  • Many days to dry
  • Days of curing after the drying
  • 12-15 people to do it successfully
  • Numerous fans and dehumidifiers for more consistent drying.

It’s a fickle process, and a lot can go wrong. If the hemp is dried too slowly, the resulting product can be low-quality or ruined completely. Higher moisture takes more time and energy to dry, and a lot of crop rots because farmers can’t keep up with the drying demand and the army of people it takes to complete it. 

This method is not scalable or profitable, and most hemp farmers who try it will only ever do it once. 

As we heard someone recently say, “There aren’t enough arms and barns for where the hemp industry is going.”

Reliability and Profitability from Seed-to-Sale

Success in the hemp industry starts with the farmer. If the farmer can’t grow successfully, the whole industry is affected. 

While the former process of harvesting, drying, and storing was adequate for growing a couple of acres of crop, hemp growers who wanted to increase production needed to speed the processing rate of wet biomass. 

With the increase of popularity and mainstream approval, the hemp growing and drying industry is booming. Laws have shifted to allow growth, processing, and transportation of hemp—even across state lines. Improving the hemp drying process means farmers can provide a higher quality product and decrease their product loss.

The problem for many farmers is cost and sustainability. 

       We understand. 

Known for our robust dryer systems, Louisville Dryer understands that the hemp market is turbulent and requires affordable dryers. We have worked diligently to bring a dryer to the market which also meets the needs of hemp producers. 

Hemp farmers need practical solutions to enhance reliability and profitability from seed-to-sale.

Our equipment is tailored to the process and we examined the return on investment for the end-user. When we work with farmers, they need to know they can trust our reputation and experience because they are not experts in industrial dryers. Our service to our hemp clients doesn’t stop with the purchase. We provide customer support after the sale to make sure the equipment operates properly and safely.

A Unique Option: Hemp Co-Ops and Drying Facilities

If you’re a farmer that wants to grow in the hemp and CBD industry, you will need to produce a top-quality product. Yet, many hemp farmers are unsure if they need an industrial-sized hemp drying system. 

Hemp co-ops and drying facilities may be the way of the future. 

Hemp co-ops and drying facilities team people together to share industrial machines—like our hemp dryers. They pool their money to purchase manufacturing equipment and then allow farmers to become members to gain access to their resources.

These co-ops and drying facilities provide a cost-effective opportunity for farmers and allow local-areas access to drying services. They maximize profit, reduce the cost of doing business, and mitigate risks. Also, members help other members through education, knowledge, expertise, experience, influence, capital, relationships, and other resources. Their commitment is to serve the farmer, from the field to the final product.

Don’t have a hemp drying co-op near you? This may be an opportunity to join with other growers in your area and get one started.

The Highest Standard of Hemp Production

Louisville Dryer has a desire to partner with the agriculture industry, drying co-ops, and drying and bagging facilities to create the highest standard in hemp production. We can help you speed up the long and tedious process of drying hemp for more efficient and consistent results.  

There are three things you should consider before investing in a hemp dryer:

  1. How much material do you want to dry?
  2. Calculate the dryer production rate in pounds per hour. 

Divide the pounds you plan to produce by the daytime hours you have to harvest. 

  1. Submit your Request for Quote for the dryer early. We suggest starting your purchase process in the winter

Allow five (5) to six (6) months to build and install the equipment. 

Our custom-designed hemp drying system is ideal for improving the process of hemp drying. Our equipment uses the proper time and temperature controls to remove the plant’s moisture without damaging its integrity. Our engineers also understand the importance of the decarboxylation process, which requires the proper heat and time to unlock the therapeutic effects of cannabinoids. 

 

Let’s Connect And Grow Together

Whether you already own a hemp co-op or drying house, or you are considering starting one, we’d love to talk to you about how our hemp dryers can be part of your scalable plan for growth. You’ll be making an investment that will create future growth for yourself and many other farmers and processors. Over time you’ll find that your expenses can be significantly minimized by automating your process, reducing risk, and cutting overhead costs.

Louisville Dryer is a leader in hemp drying solutions. Our hemp clients have been able to improve the efficiency and thoroughness of their drying process. We have the knowledge and experience to help businesses like yours increase profit and sustainability. We can help you meet the unique needs of your business to produce a final quality product.

We engineered our hemp dryers to be fast and gentle on hemp biomass. Whether you are growing for cannabinoids or using other parts of the plant, our drying technology makes all the difference in the quality of your product.

Think about your future. Not only can our hemp dryers help you now, but they can also help you grow into a larger operation. We’re here to grow and scale with you. 

 

Modernizing Hemp Drying for Efficiency and Profit

Modernizing Hemp Drying for Efficiency and Profit

For years, farmers hung hemp plants in environmentally controlled tobacco barns, where the harvest required a drying-time of three to five days. The barns needed to be retrofitted with forced-air units to dry the excess moisture out of the plants. Each farm required as many as 20 barns, each large enough to hold up to an acre’s worth of harvested plants. 

There has been a steep rise in the hemp growing industry since the 2018 Farm Bill legalized hemp-derived products. It’s no wonder many farmers started looking for ways to cash in on this rapidly growing market. Just three years ago, the U.S. hemp industry was producing around $820M in revenue, but experts expect that number to rise by approximately 15% by 2022.

A Better Way for Hemp Drying

When properly dried and processed, valuable CBD oil can be extracted from the hemp plant and used in a variety of in-demand products. While the former process of harvesting, drying and storing was adequate for growing a couple of acres of crop, hemp growers who wanted to increase their production quickly realized the need to speed the rate at which wet biomass is processed. 

Louisville Dryer did extensive research to develop a dryer that would alleviate the need for faster drying. We started with a desire to understand the unique position of hemp farmers. Hank Lawson, our Senior Process Engineer, made it his mission to learn how our company could best support hemp farmers and improve their business. 

“Properly drying your hemp is an essential part of processing it for CBD oil extraction or other medical or industrial purposes. I made it my mission to get you the best equipment to speed up your drying process, while also understanding all of your pain points as a grower.”

– Hank Lawson, Senior Process Engineer

Hank grew two-acres of hemp and saw the farming process through to drying and extraction. It provided invaluable insights into what hemp farmers experience as they plant, grow, harvest, dry, and extract. The most notable thing Hank learned was how much work it takes to grow hemp. After enduring the entire process, it was even more motivating to the Louisville Dryer team to develop the best agricultural-grade direct heat dryer available to our hemp farming clients. 

 

Farming, Drying, and Processing Hemp to Maximize your Harvest – Our Journey

 

Specific Needs for Drying Hemp 

Using Hank’s research, Louisville Dryer designed and manufactured our hemp drying system to improve your specific hemp-drying needs. Our design implements the same technology we have been using for decades to dry other agricultural products successfully but addresses two particular needs. 

Steam Tube Dryer

Steam Tube Dryer

#1: Moisture Levels Reduction

Hemp has a naturally high moisture level content, making it is critical to reducing its biomass to an acceptable level of moisture to extract quality CBD oil. 

#2: Decarboxylation Process 

If you wish to create CBD products from the cannabinoid-rich oil extracts derived from your hemp harvest, decarboxylation is essential. It is the necessary process of converting THCA or CBDA into the THC or CBD. 

Get The Outcome You Need

What if you could expedite decarboxylation through the drying process? You can.

Hemp dried in our Steam Tube Dryer aids in the decarboxylation process at the same time moisture is removed. This makes the extraction process move faster. 

We developed our steam dryer models to specifically dry 4, 6, 8 and up to 10 tons of wet hemp biomass per hour with an output moisture content between 10-12%. The result is a more efficient extraction with a higher yield. And a higher yield means higher profit per acre.

Louisville Dryer also builds direct heat dryers for customers who do not have steam.

Removing a Barrier to Higher Profit

While our hemp dryer shares many similarities to our other direct heat dryers, one distinguishing factor for this product is that it’s priced especially for the agricultural economy. It is more affordable than some of our other models of direct heat dryers.

If you’re looking for a more efficient drying system that includes decarboxylation, we can help streamline your process. 

We Are Here for You

Reach out directly to Hank for his specific insights into the unique issues involved with growing, harvesting, and drying hemp. He is always happy to have a conversation and is uniquely positioned to anticipate your needs.

If you’d like to contact Hank or any of our team members about a direct heat or steam tube dryer, please call us at (800) 735-3163 or fill out our online contact form. A more efficient and profitable drying method could change everything for your hemp business.